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Smart crimper technology ensures safer hydraulic hose assemblies

October 21, 2019 By Mary Gannon Leave a Comment

Gates announces the latest innovation in smart crimper technology. The GC20 with Gates Cortex Intelligence takes the guesswork out of hose assembly fabrication and features intuitive touch-screen controls, on-board training, integrated eCrimp settings and remote support. The patent-pending GC20 Cortex is a smart and versatile solution for ultimate operational efficiency in both the factory and the field.

Gates GC20 with Gates Cortex Intelligence -smart-hydraulic-hose-assembly-crimper“The GC20 with Gates Cortex Intelligence represents the continuation of the digital revolution at Gates,” said Mike Haen, vice president, global product line management. “Our digital strategy is to develop and launch IoT solutions that provide tangible benefit for the next generation of customers and align with Industry 4.0. The GC20 Cortex is connected in a way that makes our customers’ jobs easier and improves their ability to consistently make high quality hydraulic assemblies in the field.”

The GC20 Cortex is a purposeful upgrade to the well-known Gates Power Crimp 707 (PC707) crimper and, while it retains all of the former crimper’s capabilities, this product features new technological advances designed to further safeguard crimper operations, including upgrades that solve common pain points and exceed user expectations. Additional features of the GC20 Cortex include:

  • Gates with Cortex Intelligence hydraulic hose crimperOnboard Training Content: Easily and efficiently train new operators to confidently operate the GC20 Cortex and produce safe hydraulics assemblies with the addition of animations, videos and PDF documents to guide the user through product functionality;
  • Integrated Crimp Information: GC20 Cortex is three times faster than traditional PC707 when selecting crimp settings; crimp data for new products is available immediately; and provides a quick and efficient way to select the right hose, coupling and die combination;
  • Web-Enabled Updates: Data updates automatically when connected to WiFi; off-line operations also permitted for areas without WiFi;
  • Improved Ergonomics: Addition of handle on die cone reduces contact with grease and is easier to handle with less risk of strain; LED task light improves work environment;
  • Added Safety and Control: Optional administrator and operator profiles available, with password-protected login for compliance with quality system standards.

“Gates has tens of thousands of PC707 crimpers actively in use across North America,” said Haen. “A retrofit kit is available to upgrade existing PC707 crimpers to GC20 Cortex crimpers with a straightforward 45-minute conversion. The GC20 Cortex uses the same pumps and dies as the PC707 crimper, so customers can benefit from this innovation with minimal disruption or extra expense.”

Gates will launch the GC20 with Gates Cortex Intelligence in the U.S. and Canada in Q4 2019, and is currently accepting pre-orders.

Gates
www.gates.com/gc20

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Filed Under: Accessories, Crimpers, Featured Tagged With: gates

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Paul J. Heney, the Editorial Director for Design World, has a BS in Engineering Science & Mechanics and a minor in Technical Communications from Georgia Tech. Heney has more than 20+ years of experience in the fluid power industry, covering pneumatics, sensors, air preparation, pneumatic systems, valves and the whole spectrum of fluid power technology.

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