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What are the best pneumatic fittings for my application?

July 25, 2019 By Mary Gannon 1 Comment

When looking for connectors for your pneumatic systems, it is important to understand what type of connection is being made. Fittings can be used to connect pneumatic tube, pipe or hose and each connection requires specific fittings.

Beswick quick connect pneumatic fitting
Dry-break quick disconnect from Beswick Engineering

Pipe fittings, push-in fittings, barb adapters, compression fittings, and quick-connect fittings are some of the most common types available. They can be manufactured in plastic, brass, steel, stainless steel and other materials. It is critical the fitting and tubing or hose are compatible with each other. Other important considerations for fittings include pressure-holding capacity, ease of installation, size and weight, corrosion resistance and, of course, cost.

With hose barb terminations, the tubing is pushed over a barb slightly larger than the tube.

Compression fittings use a ferrule. This ferrule is slid over the tube to make the connection and then is secured by compressing the assembly together.

In push-to-connect fittings, the tubing is inserted into the fitting end. Push-to-connect are often quick-connect fittings, which offer easy connections and safe, dry-break release. They are available in plastic and all-metal, stainless steel designs for pneumatic applications.

Filed Under: Fittings, Pneumatic

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Comments

  1. TOM CENATE says

    February 4, 2022 at 9:19 pm

    I am a commercial diver. I want to build a custom manifold (1/4″ or 3/8″ fittings). the PSI would not exceed 225 lbs. It would consist of fittings and valves. I was looking at brass but, I would like your advise, since it would always be in water (fresh and salt) what material would you recommend? weight is a factor as well. Aluminum, Brass, stainless, plastic? NPT, flair, compression, push-in, barb? I can send a picture if it would help. Thank you

    Reply

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Paul J. Heney, the Editorial Director for Design World, has a BS in Engineering Science & Mechanics and a minor in Technical Communications from Georgia Tech. Heney has more than 20+ years of experience in the fluid power industry, covering pneumatics, sensors, air preparation, pneumatic systems, valves and the whole spectrum of fluid power technology.

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